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Quality and GMP Services for R&D

From R&D to clinical trials

Valicare accompanies you on the long journey from research and development to GMP-compliant production.

Female laboratory expert does research

You, your institute, or your company are very successful in developing new solid, semi-solid or liquid dosage forms. You have the ideas, the development processes, and the target substances. And you are about to reach the first decisive milestone of your product development: the manufacturing of clinical investigational medicinal products for human use in compliance with Good Manufacturing Practice (GMP).

Your processes now need a design that meets regulatory requirements and can be used to obtain a manufacturing authorization from the regulatory authority in accordance with § 13 of the German Medicines Act, AMG.

Transfer from R&D to GMP

On the way from R&D to the GMP process, drug developers must provide answers to pharmaceutically relevant questions that define the quality of the product:

  • How are the identity, purity, and functionality of the goods, excipients and starting materials, active ingredient, intermediates, and drug product to be specified, described in detail, and ensured?
  • How can the safety of the final product be guaranteed and who is responsible for pharmaceutical release?
  • In which format and level of detail are process descriptions and analysis methods to be performed?
  • Which safeguards, qualifications, verifications, and validations are required at which point in the development process?
  • What other content and evidence must be provided for a manufacturing authorization application?

We have the required process, GMP, and documentation expertise to support you in answering all these questions. Our team of specialists consists of engineers and scientists with PhDs and will be happy to provide the support you need for chemical, pharmaceutical, and biopharmaceutical development. We bring your development to GMP level, consistent with national and international guidelines, especially ICH, EU, and cGMP.

Thematic and open consulting services

You tell us what you want to know; we will offer you consulting or training tailored to your task, the intended manufacturing process, or your product.

Plan, lead, and drive forward development work

We provide project management and control of internal and external development tasks.

Evaluation of process and product requirements 

We show you the risk-based path to a safe and requirement-compliant specified product. We accompany you in the necessary target definition of the product-specific quality requirements (quality target product profile, QTPP) and set up the GMP-compliant manufacturing process.

Derivation and definition of characteristic process parameters

You specify the process flow; we guide you in defining and planning the necessary investigations. You will get a detailed process understanding and definition of the critical quality attributes (CQAs), the critical process parameters (CPPs), and the critical performance parameters (CPerfPs).

Process control strategy and appropriate limits 

We support you in defining the control strategy for the critical quality attributes and product specifications and define the parameter corridor (design space) for process control.

Analytics and sampling

We guide you in selecting and defining the analytical methods derived from the process control strategy. We further describe the correct sampling and prepare the documentation required for system suitability, verification or validation.

Quality control

You specify the methods - we generate the test instructions and protocols for your methods.

Batch documentation 

You provide the instructions - we create the master batch record (MBR).

Process risk analysis and validation

We accompany you with iterative risk analyses from the complete process characterization to the definition, documentation, and implementation of the required validation activities.

Manufacturing studies and development history

You want to complete the development of your manufacturing process? We compile the results of your own development and the data available in literature in a professional documentation, the overall process development summary.

Process transfer to contract manufacturer

We offer the search, selection, and qualification of a suitable manufacturer. Furthermore, we accompany you in contract negotiations, in the delimitation of responsibilities, and in a securely documented process transfer.

We prepare the necessary GMP documentation for you and write the quality manual handbook (QMH), quality risk management instructions, binding master files, the site master file (SMF), the validation master plan (VMP), and the hygiene master plan (HMP) according to the standard of your industry sector.

Find out more about the Valicare GMP services, our special consulting services tailored to the GMP manufacturing of active pharmaceutical ingredients and medicinal products here.

Supplier qualification

You want to ensure the pharmaceutical quality of your suppliers? We implement the qualification concept of your GMP system, create the relevant planning, and carry out graduated qualification measures (if required on a risk basis) from obtaining certificates to on-site supplier audits.

You want to build a manufacturing plant yourself quickly, inexpensively, and in compliance with the authorities? Together with Syntegon, we are your one-stop shop for planning, construction, equipment, and ready-to-operate installation of your application for manufacturing authorization according to § 13 AMG pilot facility, including all necessary qualification and validation services.

You want to apply for a manufacturing authorization yourself? We will assist you quickly and efficiently in generating the application documents, submitting them in the correct form, and communicating with the authorities.

You need support and management personnel to realize your GMP-compliant manufacturing of investigational medicinal products on time and according to requirements? We help you to find personnel, provide pharmaceutical management functions in a transitional period, and manage the GMP-compliant operation of the facility until you take over with your own personnel.

This includes the key pharmaceutical personnel (qualified person, QP; production officer, PO; head of quality control, head QC; head of quality assurance, head QA; head of engineering and maintenance) and start-up of the manufacturing facility under GMP conditions.

Investigational medicinal product management and investigational medicinal product dossier (IMPD)

You are looking for support in preparing, organizing, and logistics of international multi-center clinical studies? We advise you on the selection of study sites, organize the procurement of GMP-compliant placebo and comparator medication, take care of the generation of country-specific documentation and package inserts, carry out packaging, repackaging and blinding processes with suitable advance arrangements, and organize transport including the necessary import/export permits including country-specific approval.

But that's not all: Our team will be pleased to help you with further requirements arising from approval or authorization procedures, in setting up market supply, in organizing logistics and medicinal product transport in cooperation with our market-leading partners.

Free first consultation now!

Free first consultation now!

 

Dr. Ellen Sons-Brinkmann
Phone: +49 69 153 293 709

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Our Company

Valicare is an ISO 9001-certified service company and operates in the area of qualification and validation of technical equipment and processes.